Study on hydroxypropyl corn starch/alkyl ketene dimer composite film with enhanced water resistance and mechanical properties

This study aimed to address the limited applicability of starch-based films in food packaging due to their inherent hydrophilicity, by developing a highly hydrophobic and mechanically reinforced film through compositing with alkyl ketene dimer (AKD). The FTIR analysis confirmed the successful introduction of AKD into the starch backbone via esterification by forming a β-keto ester linkage. Notably, the incorporation of AKD resulted in significant improvements in the modified film (S80A20), by exhibiting a higher water contact angle (WCA) of 128.28° and a reduced water vapor permeability (WVP) to 0.81×10-10 (g m/m2 s Pa). These enhancements were attributed to the inherent low surface energy of AKD and the increased surface roughness caused by AKD recrystallization. Moreover, the mechanical properties of the films were also enhanced due to the chemical crosslinking and intermolecular hydrogen bonding, as supported by the results of relaxation temperatures and molecular dynamics simulations. Considering the environmentally friendly and biodegradable nature of all components, the prepared hydrophobic films will hopefully be applied in food packaging.