Strategies and Methods for Upscaling Perovskite Solar Cell Fabrication from Lab-Scale to Commercial-Area Fabrication

Perovskite, as a promising candidate for the next generation of photovoltaic materials, has attracted extensive attention. To date, the power conversion efficiency (PCE) of perovskite solar cells (PSCs) has reached 26.7%, which is competitive with that of commercial silicon cells. However, high PCE is usually achieved in devices with a small surface area fabricated by the spin-coating method. Perovskite thin films, as the most important layer, suffer from poor uniformity and crystallization caused by the large-area fabrication process, which leads to a dramatic drop in efficiency and exhibits poor reproducibility. Here, we summarize common architectures of PSC and perovskite solar modules (PSMs), as well as analyzing the reasons for efficiency loss on the modules. Subsequently, the review describes the mechanism of perovskite growth in detail, and then sums up recent research on small-to-large-area perovskite devices. Large-area fabrication methods mainly include blade coating, slot-die coating, spray-coating, inkjet printing, and screen printing. Moreover, we compare the advantages and disadvantages of each method and their corresponding mechanisms and research progress. The review aims to provide potential logical conclusions and directions for the commercial large-area perovskite fabrication process.