Manufacturing errors detection and visualization system for parts with complex internal cavity structural through industrial CT image

Abstract To address the challenge of detection and visualization manufacturing errors in part with complex internal cavity structures, this paper present a method based on industrial computed tomography (CT) image. First, a two-dimensional (2D) CT sequence slice images are obtained using fan-beam high energy industrial CT scanning, which is then reconstructed into a three-dimensional (3D) measurement model. The measurement 3D model is registered with the original design model, and the surface information of the part is obtained by segmenting the surfaces. The error between reference surface of original design model and test surface of measurement model is calculated. By comparing the error value with the tolerance, the detection result is obtained and analyzed. The developed software system enables areas that do not meet the tolerance requirements to be visualized. This method can detect manufacturing errors for part with complex internal cavity structures, such as planeness error, cylindricity error, verticality error, and parallelism error. This method provides a basis for assessing the manufacturing and processing quality of part with complex internal cavity structures.