Mechanical behaviour and fracture evolution of coal specimens containing an over‐excavated hole: Experimental study and numerical modelling

Abstract Utilising a series of mechanically over‐excavated cavities along borehole is a novel technique for enhancing the permeability of soft coal seams and, consequently, gas drainage. The evolution of cracks induced by a wide range of pressure‐relief around an over‐excavated hole is intrinsically complex. In this study, the mechanical behaviour and crack evolution of the specimens containing an over‐excavated hole under uniaxial compression loading were studied by experimental and 3D numerical simulation. The results indicated that the peak strength and elastic modulus of the specimens gradually decrease with increasing cavity diameter and length, which is also verified by the numerical simulation. The inclusion of cylindrical cavities in over‐excavated holes results in reduced crack initiation stress and a greater degradation of peak stress and elastic modulus, despite having an equivalent volume to the ellipsoidal cavity. This is likely attributed to the difference in stress concentration between the cylindrical and ellipsoidal cavities. The crack propagation process can be classified into four stages based on the acoustic emission (AE) event counts, initial crack compaction, stable crack propagation, unstable crack propagation and post‐peak failure stage. The two AE indices, rise angle and average frequency value, demonstrated that the failure is dominated by tensile crack and gradually transformed to shear crack. Stress redistribution is essential in the initiation and propagation of cracks. Tensile stress concentration leads to cracks forming at the top and bottom of the hole, which propagate in the direction of loading. Compressive stress concentration results in shear cracks forming at the left and right sides of the hole, which propagate diagonally. The failure pattern of the specimen is ultimately determined by a combination of tensile and mixed crack propagation. The experimental and numerical results contribute to a deeper understanding of the crack evolution mechanism of coal seams with over‐excavated holes.