Flow stress curves for 980MPa- and 1.5GPa-class ultra-high-strength steel sheets weakened under high-stress triaxiality

The weakening behavior of ultra-high-strength steel(UHSS) remains unknown, even though it is a requirement for the accurate prediction of strain localization and ductile fracture in automobile applications. In this study, we, therefore, revealed the stress–strain curves of UHSSs up to their ductile fracture under different stress triaxialities for the first time. Smooth and notched tiny round-bar specimens cut from UHSSs with 1.6-mm thickness were subjected to tensile tests, during which the forces and neck diameters of the specimens were measured. Notably, the evaluated flow stresses in the 1.5 GPa-class notched UHSS specimens exhibited weakening of up to 3 %. This was in contrast to the 980 MPa-class UHSS specimens, which did not exhibit notch-induced weakening. The absence of weakening during stress measurements, as confirmed by synchrotron X-ray diffraction (XRD) analysis, suggested that weakening was caused by material damage. However, the weakening behavior did not follow the previously developed damage models based on microvoid formation. The volume fraction of the microvoids, as observed by X-ray computer tomography, was extremely small (at 0.2 %) and cannot account for the 3 % material weakening indicated by the flow stress measurement results. A new damage mechanism, associated with unobservable small lattice vacancies, was implied in UHSSs deformation under high stress triaxialities.