Fabrication of silver nanostructure array patterns (SNAPs) on silicon wafer for highly sensitive and reliable SERS substrates

Metal nanostructure arrays with large amounts of nano-gaps are important for surface enhanced Raman scattering applications, though the fabrications of such nanostructures are difficult due to the complex and multiple synthetic steps. In this research, we report silver nanostructure array patterns (SNAPs) on silicon wafer, which is fabricated with semiconductor manufacturing technology, Cu2O electrochemistry deposition, and Ag In-situ oxidation–reduction growth. Benefiting from the dense and uniform distribution of Ag nanowires, the fabricated SNAPs demonstrate a very strong and uniform surface-enhanced Raman scattering (SERS) effect. The efficiency of SNAPs was investigated by using rhodamine 6G (R6G) dye as an analyte molecule. The results show that the minimum detectable concentration of R6G can reach as low as 10−11 M, and the Raman signals in the random region show good signal homogeneity with a low relative standard deviation (RSD) of 4.77 %. These results indicate that the SNAPs perform a great sensitivity and uniformity as a SERS substrate. Furthermore, we used the SNAPs substrate to detect antibiotic sulfadiazine. The main peaks in sulfadiazine Raman and vibration modes assignments were obtained and the quantitative analysis model was established by principal component analysis (PCA). The detection and application results of sulfadiazine indicate that the SNAPs substrate can be applied for trace detection of antibiotics. In addition, we have cited the application of the SNAPs substrate in anti-counterfeiting labels. These practical applications demonstrate that the fabricated SNAPs can potentially provide a way to develop low-cost SERS platforms for environmental detections, biomedicine analysis, and commodities anti-counterfeiting.