One-Pot Synthesis of Proton Exchange Membranes from Anion Exchange Membrane Precursors

Proton exchange membranes (PEMs) play a critical role in many electrochemical devices that could solve the shortcomings of current energy storage and conversion systems. Hydrocarbon-based PEMs are an attractive alternative for replacing the state-of-the-art perfluorosulfonic acid PEMs; however, synthetic routes are generally limited to sulfonation of aromatic units (pre- or postpolymerization functionalization). Here we disclose a facile and scalable one-pot synthetic method of converting an alkyl halide functionality to a sulfonate in polymer systems. With this method, sulfonated hydrocarbon PEMs can be conveniently prepared from a precursor polymer of anion exchange membranes which have recently experienced significant advances. Polyphenylene type PEMs (BPSA and mTPSA in this report) were generated in one-pot SN2 reaction of bromoalkyl side chains of polymers followed by oxidation. These PEMs showed excellent proton conductivity with BPSA showing 250 mS/cm in water at 80 °C, nearly 1.5 times higher than that of Nafion 212. Furthermore, the separation of the sulfonic acid group from the rigid backbone with a flexible alkyl chain mitigates excessive water uptake and in-plane swelling ratio of the polymer, despite having a high ion exchange capacity of 2.6 mequiv/g. Oxidative stability was also shown to be superior for hydrocarbon-based PEMs with negligible changes in mass, NMR, and proton conductivity.