Multilayered mullite ceramics with anisotropic properties

Anisotropic layered porous ceramics are crucial to satisfy the demand for devices with directional functions. However, challenges, such as complicated preparation processes and difficulties in regulating the oriented structure, severely limit their application. Here, multilayered mullite ceramics (MLMCs) with specific porosities and strongly anisotropy properties, were prepared by designing porous thin-layered units and an interlayer layout, in combination with a simple gel-casting. Benefiting from the suitable slurry properties, the samples did not show obvious defects, and a perfect bonding was observed between the layers. The optimized MLMCs exhibited a porosity of 65.12%, the differences in compressive and flexural strengths of 14 (±0.7) and 5 (±0.2) MPa in different pressure directions respectively, and the anisotropy factor of thermal conductivity up to 0.98, as well as exhibited good high temperature thermal insulation properties. Ultimately, the MLMCs formed transverse heat conductor and longitudinal heat insulation heat-transfer patterns, with promising applications in thermal insulation.