Enhanced bifunctional catalytic activities of N-doped graphene by Ni in a 3D trimodal nanoporous nanotubular network and its ultralong cycling performance in Zn-air batteries

Free-standing and flexible air electrodes with long-lasting bifunctional activities for both the oxygen reduction reaction (ORR) and the oxygen evolution reaction (OER) are crucial to the development of wearable Zn-air rechargeable batteries. In this work, we synthesize a flexible air electrode consisting of 3D nanoporous N-doped graphene with trimodal shells and Ni particles through repeated chemical vapor deposition (CVD) and acidic etching processes. Our results indicate that such trimodal graphene morphology significantly enhances the active N-dopant sites and graphene-coated Ni surface, which consequentially boosts both the ORR and OER activities, as well as catalytic durability. First-principles density functional theory (DFT) calculations reveal the synergetic effects between the Ni and the N-doped graphene; namely, the Ni nanoparticles boost the bifunctional activities of the coated N-doped graphene, and in turn the graphene-covering layers enhance the stability of Ni. Thanks to the better protection from the triple graphene shells, our trimodal N-doped graphene/Ni-based Zn-air battery can be stably discharged/recharged beyond 2500 h with low overpotentials. It is reasonable to expect that such free-standing trimodal graphene/Ni would be promising in many flexible energy conversion/storage devices.