A Modeling Method for a 6-SPS Perpendicular Parallel Micro-Manipulation Robot Considering the Motion in Multiple Nonfunctional Directions and Nonlinear Hysteresis

Abstract Precision motion systems that call for an ultrahigh resolution are widely used in ultrahigh-precision engineering applications. In this article, a 6-SPS perpendicular compliant parallel micro-manipulation robot is presented. It is difficult to establish the mapping relationship between the applied voltage and end-effector pose due to the existence of compliant joints and piezoelectric actuators. A modeling method for a 6-SPS perpendicular compliant parallel micro-manipulation robot considering the motion in nonfunctional directions and hysteresis effect is proposed to reflect the characteristic from input voltage to output pose. The motion of the spherical compliant joint is regarded as a spatial six degrees-of-freedom mechanism. This method considers the motion errors in multiple nonfunctional directions of the compliant joints. The internal force and torque are also taken into account based on the spatial force and moment balance condition. The slow, fast dynamic modes, and hysteresis nonlinearity behavior are described using a series and parallel hybrid model structures. The kinematic model and compliance model without considering the motion in nonfunctional directions are conducted for comparison. Simulation results show that the presented modeling method has higher modeling accuracy. Finally, experiments on a 6DOF compliant parallel micro-manipulation robot reveal the fine modeling performance of the developed method for the precision motion systems in the presence of intrinsic hysteresis effect and motion error of compliant joints.