Theoretical Stiffness Modeling and Application Research of a Novel Stacked Flexure Hinge

This study investigates and designs a novel stacked hinge with low stiffness, large rotation angle, high strength, and length-adaptive functionality. Firstly, based on the large deformation theory of cantilever beams and relevant theories of leaf springs, a stiffness theoretical model for stacked flexure hinges is established. Subsequently, the stiffness theoretical model is further modified by considering the frictional force, aiming to reduce errors. Secondly, a stiffness-testing experimental platform for this flexure hinge is designed to verify the correctness of the theoretical model. Finally, the stacked flexure hinge is applied to the trailing-edge mechanism of a variable camber wing, achieving a deformation target of 15° downward bending of the wing and demonstrating good shape retention, thereby proving the feasibility of the application.