Smart Monitoring of Power Transformers in Substation 4.0: Multi-Sensor Integration and Machine Learning Approach

Power transformers are critical components in electrical power systems, where failures can cause significant outages and economic losses. Traditional maintenance strategies, typically based on offline inspections, are increasingly insufficient to meet the reliability requirements of modern digital substations. This work presents an integrated multi-sensor monitoring framework that combines online frequency response analysis (OnFRA® 4.0), capacitive tap-based monitoring (FRACTIVE® 4.0), dissolved gas analysis, and temperature measurements. All data streams are synchronized and managed within a SCADA system that supports real-time visualization and historical traceability. To enable automated fault diagnosis, a Random Forest classifier was trained using simulated datasets derived from laboratory experiments that emulate typical transformer and bushing degradation scenarios. Principal Component Analysis was employed for dimensionality reduction, improving model interpretability and computational efficiency. The proposed model achieved perfect classification metrics on the simulated data, demonstrating the feasibility of combining high-fidelity monitoring hardware with machine learning techniques for anomaly detection. Although no in-service failures have been recorded to date, the monitoring infrastructure is already tested and validated through laboratory conditions, enabling continuous data acquisition.