Kaolin-based stable colloidal nano-silica: Peptization factors and stability assessments via designed experiments

This study aims to synthesize stable colloidal silica via the peptization method as a green and low-cost route. It is crucial to adopt a proper synthesis procedure and choose an appropriate raw material. To achieve this purpose, kaolin was employed as a silica rich source that occurs abundantly in nature. The process involves synthesis of the wet gel through the succession of calcination, acid leaching, alkaline treatment, sodium silicate precipitation, and then peptization of the wet gel. Effect of the acid type on acid leaching was evaluated. Effective factors affecting the gel purity such ad acid concentration, pH of gelation, and temperature of alkaline treatment, were studied and optimized via a statistical design of the experiments. Subsequently, the influential parameters on stability and particle size of the obtained colloidal silica, including the temperature of the gel formation, pH of sol medium, concentration of silica gel, and type of stabilizing base, were investigated via one-facto-at-a-time. The samples were characterized by X-ray fluorescence analysis (XRF), dynamic laser light scattering analysis (DLS), X-ray Diffraction (XRD), Fourier transform infrared (FTIR), Brunauer–Emmett–Teller (BET), and Field emission scanning electron microscopy (FESEM) analyses. Results showed that under optimum conditions, ultra-pure silica gel with a silica content of 99.34 % was obtained. The colloidal sample with the highest stability (zeta potential of −75.6 mV), had nanoparticles showing sizes in the range of 21–66 nm.