PBAT based nanocomposites for medical and industrial applications

Poly(butylene adipate-co-terephthalate) (PBAT) based nanocomposites were prepared by melt blending PBAT with 5 and 10 wt.% of clay nanoparticles (unmodified and modified montmorillonites, unmodified and modified fluoro-hectorites, and unmodified sepiolites). All nanocomposites showed a good level of clay distribution and dispersion into PBAT, especially nanocomposites with high clay chemical affinity with the polymer matrix. DSC results showed that addition of layered silicates slightly hindered kinetics and extent of crystallization of PBAT; however, sepiolite particles were able to promote polymer crystallization kinetics and the transformation of the PBAT crystal structure to a more ordered form. Similar increases in the thermal stability of PBAT in nitrogen and air were obtained upon addition of all clays, due to a barrier effect of the clays toward polymer decomposition product ablation. Preliminary biocompatibility tests indicated that PBAT based materials with 10% clay content have good biological safety and display almost no cytotoxicity. The addition of all nanofillers increased the hardness of PBAT matrix. The DMA analysis showed that all nanocomposites presented higher E′ values than neat PBAT, indicating that addition of clays improved the mechanical properties of PBAT. For layered silicate nanocomposites, the main influencing factors on the thermo-mechanical properties appeared to be the aspect ratio and dispersion of clay nanoplatelets, rather than polymer/clay chemical affinity. The highest E′ values of sepiolite based nanocomposites make this nanoparticle the most attractive material for tissue engineering and environmental industrial applications.