Investigation of the Evolutionary Patterns of Pore Structures and Mechanical Properties During the Hydration Process of Basalt-Fiber-Reinforced Concrete

Recent studies primarily focus on how the fiber content and curing age influence the pore structure and strength of concrete. However, The interfacial bonding mechanism in basalt-fiber-reinforced concrete hydration remains unclear. The lack of a long-term performance-prediction model and insufficient research on multi-field coupling effects form key knowledge gaps, hindering the systematic optimal design and wider engineering applications of such materials. By integrating X-ray computed tomography (CT) with the watershed algorithm, this study proposes an innovative gray scale threshold method for pore quantification, enabling a quantitative analysis of pore structure evolution and its correlation with mechanical properties in basalt-fiber-reinforced concrete (BFRC) and normal concrete (NC). The results show the following: (1) Mechanical Enhancement: the incorporation of 0.2% basalt fiber by volume demonstrates significant enhancement in the mechanical performance index. At 28 days, BFRC exhibits compressive and splitting tensile strengths of 50.78 MPa and 4.07 MPa, surpassing NC by 19.88% and 43.3%, respectively. The early strength reduction in BFRC (13.13 MPa vs. 22.81 MPa for NC at 3 days) is attributed to fiber-induced interference through physical obstruction of cement particle hydration pathways, which diminishes as hydration progresses. (2) Porosity Reduction: BFRC demonstrates a 64.83% lower porosity (5.13%) than NC (11.66%) at 28 days, with microscopic analysis revealing a 77.5% proportion of harmless pores (<1.104 × 107 μm3) in BFRC versus 67.6% in NC, driven by densified interfacial transition zones (ITZs). (3) Predictive Modeling: a two dimensional strength-porosity model and a three-dimensional age-dependent model are developed. The proposed multi-factor model demonstrates exceptional predictive capability (R2 = 0.9994), establishing a quantitative relationship between pore micro structure and mechanical performance. The innovative pore extraction method and mathematical modeling approach offer valuable insights into the micro-structural evolution mechanism of fiber concrete.