Investigation of Chloride Salt Erosion on Asphalt Binders and Mixtures: Performance Evaluation and Correlation Analysis

Asphalt pavement, widely utilized in transportation infrastructure due to its favourable properties, faces significant degradation from chloride salt erosion in coastal areas and winter deicing regions. In this study, two commonly used asphalt binders, 70# base asphalt and SBS (Styrene–Butadiene–Styrene)-modified asphalt, were utilized to study the chloride salt erosion effect on asphalt pavement by immersing materials in laboratory-prepared chloride salt solutions. The conventional properties and adhesion of asphalt were assessed using penetration, softening point, ductility, and pull-off tests, while Fourier transform infrared spectroscopy (FTIR) elucidated the erosion mechanism. The Marshall stability test, freeze–thaw splitting test, and Cantabro test were applied to study the effects of chloride exposure on the strength, water stability, and structural integrity of the asphalt mixture. Finally, the grey correlation analysis was employed to assess the impact of chloride salt erosion on the performance of asphalt binders and mixtures. The findings highlight that chloride salt erosion reduces penetration and ductility in both types of asphalt binders, raises the softening point, and weakens asphalt–aggregate adhesion, confirmed as a primarily physical effect by FTIR analysis. Asphalt mixtures showed decreased strength and water stability, intensifying these impacts at higher chloride concentrations and longer erosion duration. SBS-modified asphalt binders and mixtures exhibited greater resistance to chloride salt erosion, particularly in adhesion, as demonstrated by the Cantabro and pull-out tests. Grey relational analysis revealed that erosion duration is the most influential factor, with TSR and softening point emerging as the most responsive indicators of chloride-induced changes. These findings offer critical insights for practice, providing evidence-based guidance for designing and constructing asphalt pavements in environments with high chloride levels.