Integrated Surface Modulation of Ultrahigh Ni Cathode Materials for Improved Battery Performance

Ni-rich layered cathodes with ultrahigh nickel content (≥90%), for example LiNi_0.9 Co_0.1 O₂ (NC0.9), are promising for next-generation high-energy Li-ion batteries (LIBs), but face stability issues related to structural degradation and side reactions during the electrochemical process. Here, surface modulation is demonstrated by integrating a Li⁺ -conductive nanocoating and gradient lattice doping to stabilize the active cathode efficiently for extended cycles. Briefly, a wet-chemistry process is developed to deposit uniform ZrO(OH)₂ nanoshells around Ni_0.905 Co_0.095 (OH)₂ (NC0.9-OH) hydroxide precursors, followed by high temperature lithiation to create reinforced products featuring Zr doping in the crust lattice decorated with Li₂ ZrO₃ nanoparticles on the surface. It is identified that the Zr⁴⁺ infiltration reconstructed the surface lattice into favorable characters such as Li⁺ deficiency and Ni³⁺ reduction, which are effective to combat side reactions and suppress phase degradation and crack formation. This surface control is able to achieve an optimized balance between surface stabilization and charge transfer, resulting in an extraordinary capacity retention of 96.6% after 100 cycles at 1 C and an excellent rate capability of 148.8 mA h g^-1 at 10 C. This study highlights the critical importance of integrated surface modulation for high stability of cathode materials in next-generation LIBs.