A Facile Fabrication of Ordered Mesoporous Carbons Derived from Phenolic Resin and Mesophase Pitch via a Self-Assembly Method

Ordered and disordered mesoporous structures were synthesized by a self-assembly method using a mixture of phenolic resin and petroleum-based mesophase pitch as the starting materials, amphiphilic triblock copolymer F127 as a soft template, hydrochloric acid as a catalyst, and distilled water as a solvent. Then, mesoporous carbons were obtained via autoclave method at low temperature (60 °C) and then carbonization at a relatively low temperature (600 °C), respectively. X-ray diffraction (XRD), small-angle X-ray scattering (SAXS), and transmission electron microscopy (TEM) analyses revealed that the porous carbons with a mesophase pitch content of approximately 10 wt% showed a highly ordered hexagonal mesostructure with a highly uniform pore size of ca. 5.0 nm. In addition, the mesoporous carbons prepared by self-assembly and low-temperature autoclave methods exhibited the amorphous or crystalline carbon structures with higher specific surface area (SSA) of 756 m2/s and pore volume of 0.63 cm3/g, depending on the synthesis method. As a result, mesoporous carbons having a high SSA were successfully prepared by changing the mixing ratio of mesophase pitch and phenolic resin. The electrochemical properties of as-obtained mesoporous carbon materials were investigated. Further, the OMC-meso-10 electrode delivered the maximum SC of about 241 F/g at an applied current density of 1 A/g, which was higher than those of the MC-10 (~104 F/g) and OMC-20 (~115 F/g).