Experimental investigation of compressive behaviors of functionally graded composites material based on engineering cementitious composites and normal concrete

A new kind of functional gradient material (FGM) based on engineering cementitious composites (ECC) and normal concrete (NC) was proposed in this study. This material offers enhanced crack control while minimizing ECC consumption. Foremost, uniaxial compression tests were carried out on single-layer NC-ECC composites featuring varying ECC volume fractions (0%, 20%, 40%, 60%, 80%, and 100%). These tests yield an elastic modulus formula, E(y), for the NC-ECC composite. Subsequently, based on the E(y) formula, a 5-layer NC-ECC FGM is designed, with each sub-layer having distinct ECC volume fractions. This is contrasted with pure ECC and 2-layer NC-ECC specimens for reference. The study concludes with an analysis of the failure patterns, load-displacement curves, and elastic moduli of the NC-ECC FGM. The results demonstrate consistent performance trends of elastic modulus in single-layer NC-ECC composite specimens, confirming the feasibility of employing a functional gradient between NC and ECC. Utilizing the formula E(y) derived from single-layer NC-ECC, the ECC volume fractions in the 5-layer NC-ECC FGM are computed as 100%, 86.89%, 68.13%, 41.55%, and 0% for each layer. Importantly, the NC-ECC FGM exhibits a failure mode resembling ECC specimens, with primary cracks not extending along interfacial layers. In contrast, 2-layer NC-ECC specimens experience cracking along interfacial boundaries. The compressive strength of NC-ECC FGM surpasses that of ECC specimens by 1.42 times while retaining ECC-like ductility, showcasing a 25.85% improvement over 2-layer NC-ECC. The findings from this study provide valuable insights for the design and subsequent engineering applications of functional gradient materials. • A new functionally graded composite using ECC and NC was proposed. • Compression performance of composite specimens with different volume percentages of ECC mixed with NC was tested. • An elastic modulus prediction model for NC-ECC composites was established. • Functional gradient design theory based on elastic modulus was proposed.