Three-dimensional numerical simulation of a droplet generation in a double T-junction microchannel

With MEMS technology developing rapidly, the microfluidic droplet technology has been employed into many biological or chemical experiments. To satisfy the increasingly high demands in various applications of the microfluidic chips, the size of the droplet needs accurate control. We have designed and performed a three-dimensional numerical simulation of a droplet generation in a double T-junction microchannel by a level-set method in COMSOL5.0 for discussing the process of the droplet formation and the influences on the size of the droplet. We have studied out that the flow rate ratio, the continuous phase viscosity, the interfacial tension, and the contact angle influence the size of the droplet. The effective droplet diameter increases when the flow rate ratio and the interfacial tension increase. It decreases when the continuous phase viscosity and the contact angle increase.