An experimental study on quenching of metallic spheres in seawater

Motivated by quenching of melt droplets and debris particles in seawater during a hypothetical severe accident of light water reactors (LWRs), the quenching process of stainless-steel spheres in a seawater pool was investigated in the present study. The polished spheres were pre-heated up to 1000℃ in an induction furnace with inserted atmosphere, and then immersed into the subcooled water pool in a chamber made of transparent quartz. A thermocouple was embedded in the center of the sphere to measure the history of the sphere's temperature, while a high-speed camera was employed to record the quenching process and vapor film dynamics. Quantitative data, e.g. film thickness and oscillation, of the vapor film evolution during the quenching process were obtained through an image processing program developed on the MATLAB platform. The experimental results indicated that the quenching rate was higher in seawater than in deionized water, and the vapor film collapsed at a temperature higher than the Leidenfrost temperature in deionized water. The trend appeared more significant with increasing subcooling of water. The comparison of the quenched spheres suggested the surface of the sphere in seawater achieved higher degree of discoloration and roughening than that in deionized water, probably due to the additives of salt which change water properties. The image processing and analysis revealed that the vapor film had different thickness profile along the upper and lower hemispheres, and the averaged film thickness was smaller in seawater than in de-ionized water during the stage of stable film boiling. The vapor film was thinning and oscillating with time, and its fluctuations appeared different frequencies and amplitudes at the upper and lower locations, which may explain the mechanism of the earlier collapse of vapor film in the quenching process of a high-temperature sphere in seawater.