Enhancing layered perovskite ferrites with ultra-high-density nanoparticles via cobalt doping for ceramic fuel cell anode

Nanoparticles anchored on the perovskite surface have gained considerable attention for their wide-ranging applications in heterogeneous catalysis and energy conversion due to their robust and integrated structural configuration. Herein, we employ controlled Co doping to effectively enhance the nanoparticle exsolution process in layered perovskite ferrites materials. CoFe alloy nanoparticles with ultra-high-density are exsolved on the (PrBa)0.95(Fe0.8Co0.1Nb0.1)2O5+δ (PBFCN0.1) surface under reducing atmosphere, providing significant amounts of reaction sites and good durability for hydrocarbon catalysis. Under a reducing atmosphere, cobalt facilitates the reduction of iron cations within PBFCN0.1, leading to the formation of CoFe alloy nanoparticles. This formation is accompanied by a cation exchange process, wherein, with the increase in temperature, partial cobalt ions are substituted by iron. Meanwhile, Co doping significantly enhance the electrical conductivity due to the stronger covalency of the Co–O bond compared with Fe-O bond. A single cell with the configuration of PBFCN0.1-Sm0.2Ce0.8O1.9 (SDC) | SDC | Ba0.5Sr0.5Co0.8Fe0.2O3−δ (BSCF)-SDC achieves an extremely low polarization resistance of 0.0163 Ω cm2 and a high peak power density of 740 mW cm−2 at 800 °C. The cell also shows stable operation for 120 h in H2 with a constant current density of 285 mA cm−2. Furthermore, employing wet C2H6 as fuel, the cell demonstrates remarkable performance, achieving peak power densities of 455 mW cm−2 at 800 °C and 320 mW cm−2 at 750 °C, marking improvements of 36% and 70% over the cell with (PrBa)0.95(Fe0.9Nb0.1)2O5+δ (PBFN)-SDC at these respective temperatures. This discovery emphasizes how temperature influences alloy nanoparticles exsolution within doped layered perovskite ferrites materials, paving the way for the development of high-performance ceramic fuel cell anodes.