Iron ethylene polymerization catalysts incorporating trifluoromethoxy functionality: Effects on PE molecular weight and productivity

The capacity to broaden the range of molecular weights displayed by polyolefinic materials is an important factor to be considered in the design of polymerization catalysts. Herein, the 2,6-dibenzhydryl-4-trifluoromethoxy modified bis(imino)pyridyl-ferrous chlorides, [2-[CMeN{2,6-{(C6H5)2CH}2-4-(F3CO)C6H2}]-6-(CMeNAr)C5H3N]FeCl2 [Ar = 2,6-Me2C6H3 Fe1, 2,6-Et2C6H3 Fe2, 2,6-i-Pr2C6H3 Fe3, 2,4,6-Me3C6H2 Fe4, 2,6-Et2-4-MeC6H2 Fe5], are used as precatalysts in the solution polymerization of ethylene. On the activation with either MAO or MMAO, all complexes displayed high productivity [up to 18.4 × 106 g (PE) mol-1 (Fe) h-1 for Fe5/MAO], generating highly linear polyethylenes with a wide range of molecular weights (Mw range: 0.85 × 103 to 8.80 × 105 g mol-1). Notably, higher activity was achieved in hexane than in toluene under MAO activation, while the opposite trend was seen with MMAO, highlighting the key role played by solvent in the polymerization process. By comparison with structurally related iron catalysts, the presence of the electron withdrawing para-trifluoromethoxy group has the effect of increasing the molecular weight of the polyethylene. In addition to the polymerization studies, full synthetic and characterization details are presented for Fe1-Fe5 including the X-ray structures of Fe1 and Fe2.