A novel Mg-Sn-Zn-Al-Mn magnesium alloy with superior corrosion properties

The corrosion behaviors of the hot-pressed Mg-Sn-Zn-Al-Mn magnesium alloys with the addition of Al in different proportions have been investigated. Paraffin coating technique was applied to Mg powders before production. After debinding at 300 °C, the sintering process was applied at 610 °C under 50 MPa pressure for 70 min. All of the alloys were immersed in Hank’s solution for 10-days. The results indicated that the corrosion properties of the alloys were affected by the production method (hot pressing) and alloying element addition. After immersion, magnesium hydroxide (Mg(OH) 2 ), hydroxyapatite (HA), and Mg-Al hydrotalcite structures were determined by the X-ray diffraction (XRD) analysis on the surfaces of Mg-Sn-Zn-Al-Mn alloys. The Mg-Al hydrotalcite protective layer was effective in preventing corrosion. Superior corrosion properties (weight loss: 1.2%, total volume of evolved H 2 gas: 4 ml/cm 2 , corrosion rate: 0.39 mm/year) were obtained from TZAM5420 alloy (5 wt.%Sn, 4 wt.%Zn, 2 wt.%Al, 0.2 wt.%Mn).