Evolution with Time of Hydrophobicity and Microrelief of a Cation-Exchange Membrane Surface and Its Impact on Overlimiting Mass Transfer

Surface properties were measured together with electrochemical characteristics of a CMX (Neosepta, Tokuyama Corp.) cation-exchange membrane. Relative hydrophobicity was controlled by the contact angle; XPS and SEM were used for characterizing chemical composition and microrelief of the surface, respectively. Voltammetry, chronopotentiometry, and mass transfer rate measurements were made as well. A “fresh” membrane and samples after 10, 25, 100, and 150 h of operation in an electrodialysis cell at an overlimiting current equal to 3 theoretical limiting currents, in a 0.02 M NaCl solution, were characterized. Some electrochemical properties were also measured for a Neosepta cation-exchange membrane, aged 2 years, in an industrial food process. It was found that the hydrophobicity of the CMX membrane has increased after the first 10 h of operation; more and more cavities of the dimension of the order of 1 μm have appeared with time testifying electrochemical erosion of the surface. The limiting current density (ilim) and the overlimiting transfer rate through the CMX membrane increased with time of its operation under overlimiting current. In the case of new CMX, ilim was very close to the theoretical value ilimtheor calculated by the Lévêque equation. After 10 h of operation, ilim increased by 5%, and after 25, 100, and 150 h, the increase was by 30%, 70%, and 100%, respectively. Similarly, the mass transfer rate was found to increase up to 5 times (when desalting 0.005 M NaCl under 3 V) in comparison with the theoretical value. The ensemble of data was explained by the hypothesis that the passage of intensive current produces erosion of the ion-exchange polymer forming a continuous phase in CMX. This erosion results in exposure at the surface of the other constituent of CMX: small (about 100 nm) particles of relatively hydrophobic polyvinylchloride. Increasing surface hydrophobicity facilitates the slip of electroconvective vortexes along the surface. Besides, the geometry of the cavities gives rise to appearing tangential electric force applied to the extended space charge density at cavity’s walls. As the local limiting current density within a cavity is lower than at the flat surface, electroconvective vortices arise at current densities lower than ilimtheor. With time, the number and the size of cavities increase (apparently, due to paired electroconvective vortices occurring inside them) that seems the main reason for overlimiting transfer increase.