A high durable and conductive Mg(OH)2-filled PP/PE composite membrane for alkaline water electrolysis

Design and synthesis of a low-cost, high-durable, and conductive membrane are paramount in reducing energy losses for alkaline water electrolysis (AWE), which has emerged as a promising technology for green hydrogen production. In this study, we utilize Mg(OH)2 particles to fill the pores of a low-cost polypropylene/polyethylene (PP/PE) membrane, thereby reducing gas crossover and enhancing conductivity. This leads to the preparation of a Mg(OH)2-PP/PE composite membrane. When equipped in a flow-type AWE electrolyzer, this composite membrane exhibits a voltage of 1.93 V at a current density of 0.5 A cm−2 over a 100 h measurement period, which is superior to the commercial polyphenylene sulfide (PPS) membrane's voltage of 2.69 V. Furthermore, the 5000 h stability test, without any conductivity loss in the membrane, further confirms its high stability. The successful design of this composite membrane provides a new approach for high-performance AWE.