Microwave-Assisted CO Oxidation over Perovskites as a Model Reaction for Exhaust Aftertreatment—A Critical Assessment of Opportunities and Challenges

We introduce a microwave (MW)-assisted heterogeneous catalytical setup, which we carefully examined for its thermal and performance characteristics. Although MW-assisted heterogeneous catalysis has been widely explored in the past, there is still need for attention towards the specific experimental details, which may complicate the interpretation of results and comparability in general. In this study we discuss technical and material related factors influencing the obtained data from MW-assisted heterogeneous catalysis, specifically in regards to the oxidation of carbon monoxide over a selected perovskite catalyst, which shall serve as a model reaction for exhaust gas aftertreatment. A high degree of comparability between different experiments, both in terms of setup and the catalysts, is necessary to draw conclusions regarding this promising technology. Despite significant interest from both fundamental and applied research, many questions and controversies still remain and are discussed in this study. A series of deciding parameters is presented and the influence on the data is discussed. To control these parameters is both a challenge but also an opportunity to gain advanced insight into MW-assisted catalysis and to develop new materials and processes. The results and discussion are based upon experiments conducted in a monomode MW-assisted catalysis system employing powdered solid-state perovskite oxides in a fixed bed reactor. The discussion covers critical aspects concerning the determination of the actual catalyst temperature, the homogeneity of the thermal distribution, time, and local temperature relaxation (i.e., thermal runaway effects and hotspot formation), particle size effects, gas flow considerations, and system design.