Deep drawing of coated aluminium sheets: Experimental and numerical study

Abstract For years, coated metal sheets have been used in cookware manufacturing. This paper focuses on employing experimental and numerical analyses to determine the quality and formability of commercially available polytetrafluoroethylene (PTFE)‐coated aluminium sheets. For this purpose, examinations of the coating‘s microstructure, hardness, and friction coefficient through nano‐indentation and scratch tests, were investigated. Tensile test was performed to obtain some mechanical characteristics of the coated aluminium sheets. Moreover, the forming limit curve for the studied material was established by conducting Nakazima test, covering both negative and positive domains of minor strain. The influence of sheet thickness on formability was investigated since using 2 mm and 1 mm thick sheets in this work. Finally, the limits of deep drawing process using the finite element method with Abaqus software was studied.