Robust superhydrophobic magnetic melamine sponge inspired by lotus leaf surface for efficient continuous oil–water separation

Inspired by the oily surface layer and hierarchical structure on the lotus leaf surface, a magnetic sponge with robust superhydrophobicity (water contact angle up to 155°) and surface protection was synthesized by one-pot solvothermal method by introducing (3-Mercaptopropyl)trimethoxysilane into the melamine sponge. After hydrolysis and self-polymerization, (3-Mercaptopropyl)trimethoxysilane can grow as a low surface energy polysiloxane coating on the surface of sponges and magnetic particles. It not only provides a hydrophobic surface layer for sponges, but also this cooperation of micro-submicron-nanostructure from micron sponge skeleton, submicron Fe3O4 particles and nanoscale polysiloxane builds rough surfaces at multiple scales. Based on the triadic Koch curve model, the theory of superhydrophobic surface is elucidated in detail from the surface fractal behavior, fractal dimension, and surface composition. The sponge can be integrated into a negative pressure system as a filter element for continuous and efficient oil–water separation. The formed polysiloxane can not only provide protection for the sponge skeleton and magnetic particles, but also provide strong cross-linking between the two materials, which can effectively resist the damage to the functional structure caused by oil erosion. In addition, a conceptual diagram of a portable oil suction device similar to a vacuum cleaner was proposed. Combining the basic theory of robust superhydrophobic surface and innovatively clarifying the influence of filter element structure on oil–water separation efficiency from the perspective of interface force, it is expected to bring more practical and potential ideas for the design of a portable vacuum cleaner-like oil–water separation device.