Preparation of in-situ TiB2 reinforced aluminum matrix composites assisted by two steps of ultrasonic vibration

Abstract The TiB 2 /Al particle reinforced composites were prepared successfully through metal-salt reaction with different process conditions (mechanical stirring, one-stage and two-stages of ultrasonic vibration). It was usually taken more than 60 min to complete metal-salt reaction under mechanical stirring condition, lots of reinforcement agglomerations and residual intermediate such as Al 3 Ti was in the matrix. The reaction time was greatly shortened from 60 min to 5 min and particle agglomerations were eliminated successfully by the introduction of ultrasonic vibration at 850 °C. Through the introduction of ultrasonic vibration at 730 °C, not only most of the residual Al 3 Ti phase was broken or dissolved, but also the size of TiB 2 was refined. The composite prepared by two-stage ultrasonic vibration has the optimal improvements of yield strength and ultimate tensile strength, which increased by are 108% and 98% respectively, hardness increased 61.5%. When only introducing the first stage of UVT, the elongation decreased from 34% to 20% owning to lots of rod-like Al 3 Ti in the matrix, after the second stage of UVT, the elongation restored to 33%. The effects of ultrasonic vibration on phase transformation, microstructure, and mechanical properties were studied by x-ray diffraction (XRD), optical microscope (OM), scanning electron microscope (SEM) and Electron Backscattered Diffraction (EBSD). Moreover, the effects of Orowan strengthening, thermal expansion mismatch strengthening, and grain refinement strengthening on mechanical properties were also discussed.