Preparation of bisDOPO-NH2-POSS flame retardant and its application to plywood using modified urea-formaldehyde resin

A new type of polyhedral oligomeric silsesquioxanes bisDOPO-NH2-POSS flame retardant consisting of one polyhedral oligomeric silsesquioxane (POSS), two units of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) and reactive –NH2 groups, was synthesized and characterized by FTIR, 1H NMR, and 31P NMR. It was applied to modified conventional environmentally friendly E0 grade urea formaldehyde (UF) resin to prepare flame-retardant plywood. Two other POSS structure flame retardants were used for comparison. The results showed that the addition of bisDOPO-NH2-POSS flame retardant to E0 UF resin improved bonding strength while lowering formaldehyde emission owing to the increase in cross-linking of the UF molecule chain in condensation. TGA curves showed that bisDOPO-NH2-POSS-E0 UF exhibited the highest thermal stability. The flammability characteristics of the plywood were evaluated by a cone calorimeter test (CCT), and the results indicated that the heat release and smoke production of flame-retardant plywood were lower than those of the control E0-UF plywood. Moreover, compared to E0-UF plywood, the char residue remaining after the CCT test of the flame-retardant plywood with POSS structure increased. In particular, bisDOPO-NH2-POSS-E0-plywood had a continual compact outer carbon layer, which was conducive to effectively forming a physical barrier to hinder the penetration of oxygen and heat and exhibiting the outstanding synergistic effect of phosphorous, silicon and nitrogen.