A strategy towards fabrication of thermoplastic-based composites with outstanding mechanical and thermoelectric performances

Compared to the great achievements in enhancing thermoelectric (TE) performance, little attention is paid to the mechanical (ME) performance of polymer composites although it is a prerequisite for practical applications. However, how to improve a trade-off between TE and ME performance is a great challenge, as the increase in ME performance is always along with the decrease in TE performance and vice versa. Herein, an enhanced trade-off is realized for ionic liquid (IL)-modulated flexible poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS)/ single-walled carbon nanotube (SWCNT)/polycarbonate (PC) composites. It shows a maximum power factor value of 8.5 ± 2.1 μW m−1 K−2 and a strong mechanical robustness is also achieved for the composite with a fracture strength of 43.4 ± 5.4 MPa and a tensile modulus of 3.8 ± 0.4 GPa. The TE and ME performances are superior to other thermoplastics-based TE composites, and even comparable to some conducting polymers and their composites. The high electrical conductivity of PEDOT:PSS/SWCNT and their strong interfacial interaction with PC are responsible for the enhanced trade-off between ME and TE performances. This work provides a new avenue to endow polymer composites with high TE and ME performances simultaneously and will promote their versatile TE applications.