Research on establishment of digital-twin system for intelligent control of cutting tools sintering process driven by data-model combination

In the manufacturing process of tungsten cemented carbide cutting tools, the changes in temperature, pressure and vacuum during the sintering process of the cutting tools can have a significant impact on the quality of the cutting tools. This effect is particularly significant in the vacuum sintering stage, so this paper focuses on cutting tools sintering in the vacuum stage. The cutting tools sintering process is carried out in a closed space in a sintering furnace with a complex internal structure. Therefore, it is extremely difficult to accurately predict the heating condition of the cutting tools in the furnace and monitor the sintering quality of the cutting tools. In this study, a digital twin system for the sintering process of cemented carbide cutting tools is proposed, which combines monitoring rolling data analysis and sintering quality prediction model. Firstly, the radiative thermodynamic model of cutting tools sintering temperature was established in this system. The model predicts the time-varying state of the heat distribution at any location in the furnace during the vacuum phase. Subsequently, based on the convolutional neural network, the mapping relationship between the sintering parameters and the grain size in the vacuum stage is constructed, and a dynamic evaluation model of cutting tools sintering quality is proposed. The model enables real-time prediction of sintering quality in the vacuum stage. The system realizes the prediction of the time-varying state of the sintering quality of the cutting tools. The digital twin system realizes the adaptive temperature control of the vacuum stage of cutting tools sintering based on the fuzzy control algorithm. The application of this system has increased the yield rate of cemented carbide cutting tools manufacturing to 98.9%. This breaks through the problem of timing modulation of cutting tools sintering quality in the vacuum stage of cutting tools sintering.