Mechanochemistry: An Efficient Way to Recycle Thermoset Polyurethanes

A recycling process of waste thermosetting polyurethane plastics was proposed based on the mechanochemical method, aiming at the three-dimensional network cross-linking structure of thermosetting polyurethane. Orthogonal experimental design was adopted to select three factors of crushing speed, crushing time, and feed amount to determine the best crushing parameters. Then, the waste polyurethane insulation boards were crushed and degraded by the mechanism of regenerative forming with the adjustable speed test machine. Accordingly, the recycled powder was obtained. Finally, nine kinds of polyurethane recycled composite plates were prepared by hot pressing process. The degradation effect of thermosetting polyurethane was analyzed by Fourier transform infrared spectroscopy, scanning electron microscope, and X-ray diffraction. Moreover, the mechanical properties and thermal insulation properties of recycled composite plates were tested and analyzed. The results show that the network cross-linking molecular structure of waste thermosetting polyurethane plastics is destroyed by the effect of mechanochemical action, and methyl and aldehyde groups are decomposed. Therefore, a recycled powder with strong reactivity and plasticity is generated, which improves the activity regeneration ability. After adding thermoplastic resin, the mechanical properties and formability of recycled composite plates are enhanced, with maximum tensile strength up to 9.913 MPa. Correspondingly, the thermal insulation performance of plates is reduced. However, the minimum thermal conductivity can also reach 0.056 W/m·K. This study provides an effective method for the recycling of thermosetting polyurethane plastics.