Machine learning & conventional approaches to process control & optimization: Industrial applications & perspectives

Technologies based on Artificial Intelligence (AI) and Machine Learning (ML) concepts are advancing at a rapid pace. The new paradigms are challenging the status-quo of mature automation and control technologies in industry. Autonomous operation is a frequently stated goal of AI evangelists and technology providers. This white paper gives an overview of the current state of art of advanced process control and optimization technologies. It also provides a brief summary of the AI and ML-based approaches that address the closed-loop control and optimization space. Some results from industrial implementations are shared for both conventional and AI/ML-based approaches. Experience from four industrial applications is shared, covering rigorous model-based, machine learning and hybrid approaches to real-time optimization and control problems. The applications range from unit-based control & optimization to refinery & network wide optimization. A set of high-level requirements that need to be satisfied regardless of the underlying technology for closed-loop autonomous operations is reviewed. The article concludes with some future directions and perspectives highlighting areas where the emerging technologies may have significant impact in industry.