Bubble generation mechanisms in microchannel under microgravity and heterogeneous wettability

Advances in hybrid surfaces have revealed interesting opportunities for multiphase flow control under microgravity, as the surface tension force is dominant in this condition. However, a comprehensive investigation of bubble generation rates and slug flow parameters remains challenging. This research integrates hybrid wettability and modified dynamic contact angle models to address this important knowledge gap. Using the computational capabilities of the IsoAdvector multiphase method, we performed detailed simulations of complex multiphase flow scenarios with the OpenFOAM package. We then validated these simulation results through rigorous comparison with available experimental data, thereby strengthening the accuracy and reliability of our numerical simulations. Our comprehensive research demonstrates the profound effect of altering contact angle distribution patterns on several critical parameters. These results highlight the precise control that can be achieved through the strategic manipulation of these patterns, offering the possibility of adjusting factors such as bubble production rate, slug length, bubble diameter, the relationship of flow residence to bubble movement, bubble movement speed in the channel, and pressure drop. Interestingly, altering these patterns can also induce asymmetric behavior in bubbles under microgravity conditions, a phenomenon that has significant implications for various applications. Such insights are crucial for fields such as heat transfer in energy systems, reaction mechanisms in chemical processes, multiphase flow control in petrochemical industries, fluid dynamics in aerospace engineering, and cooling mechanisms in electronic devices. With the ability to modulate these fundamental parameters, we gain valuable insights into the design and optimization of microchannel systems. Consequently, this research presents a more efficient and innovative approach to multiphase flow control, promising improved operational performance, and efficiency in various engineering applications.