Origin of Screen-printed Metal Contact Losses in Crystalline Silicon Solar Cells

Abstract Crystalline silicon solar cells are considered mainstream products in the photovoltaic market. To further improve their performance, it is important to maintain good contact between metal electrodes and the Si surface because the state of the metal–Si interface affects the saturation current density J0.metal and open-circuit voltage. Moreover, the large saturation current density strongly attributes to the performance degradation of solar cells. Therefore, the interfacial structure formed by the metal electrodes and Si surface must be examined to minimize the J0.metal value. In this study, we investigated the formation mechanism of Ag crystallites on the surface of Si emitter layer in screen-printed Ag paste. Interestingly, J0.metal was minimized by Ag epitaxial growth, which was verified using an atomic-scale approach. Furthermore, the effect of P doping on the Ag–Si interfacial structure reduced J0.metal. Our study can provide new insights into the origin of J0.metal for realizing high-performance solar cells.