Mechanistic insights into propylene oxidation to acrolein over gold catalysts

Direct epoxidation of propylene with H2/O2, being the dream reaction for propylene oxide (PO) production, has raised wide scientific and industrial interests. Fundamentally understanding the formation mechanism of acrolein, as the main by-product of this epoxidation process, is very important to achieve the high yield of PO. In this study, we perform the spin-polarized density functional theory (DFT) calculations to investigate the reaction pathway from propylene to acrolein over two representative Au surfaces, that is, Au(1 1 1) and Au(1 0 0), which incorporates propylene adsorption, methyl hydrogen activation and acrolein formation. The results show that the oxygenated species (mainly O*, OH* and OOH*) are able to stabilize the adsorption of propylene to decrease the energy barrier for its activation. It is demonstrated that the OOH* on Au(1 1 1) surface emerges as the most easily formed oxygenated species via the H-assisted O2 dissociation, which is also the most active for the cleavage of methyl CH bond in propylene. Furthermore, three pathways of acrolein formation activated by O*/OH*/OOH* are analyzed, in which O* is found as the key species to form acrolein. Finally, Bader charge analysis was conducted to explore the reasons behind the promotion effect of the oxygenated species. The insights reported here could be valuable in the design and optimization of gold catalysts for the direct epoxidation of propylene.