Superstrong micro-grained polycrystalline diamond compact through work hardening under high pressure

We report an approach to strengthen micro-grained polycrystalline diamond (MPD) compact through work hardening under high pressure and high temperature, in which both hardness and fracture toughness are simultaneously boosted. Micro-sized diamond powders are treated without any additives under a high pressure of 14 GPa and temperatures ranging from 1000 °C to 2000 °C. It was found that the high pressure and high temperature environments could constrain the brittle feature and cause a severe plastic deformation of starting diamond grains to form a mutual bonded diamond network. The relative density is increased with temperature to nearly fully dense at 1600 °C. The Vickers hardness of the well-prepared MPD bulks at 14 GPa and 1900 °C reaches the top limit of the single crystal diamond of 120 GPa, and the near-metallic fracture toughness of the sample is as high as 18.7 MPa m1/2.