Highly stretchable multilayer electronic circuits using biphasic gallium-indium

Stretchable electronic circuits are critical for soft robots, wearable technologies and biomedical applications. Development of sophisticated stretchable circuits requires new materials with stable conductivity over large strains, and low-resistance interfaces between soft and conventional (rigid) electronic components. To address this need, we introduce biphasic Ga–In, a printable conductor with high conductivity (2.06 × 106 S m−1), extreme stretchability (>1,000%), negligible resistance change when strained, cyclic stability (consistent performance over 1,500 cycles) and a reliable interface with rigid electronics. We employ a scalable transfer-printing process to create various stretchable circuit board assemblies that maintain their performance when stretched, including a multilayer light-emitting diode display, an amplifier circuit and a signal conditioning board for wearable sensing applications. The compatibility of biphasic Ga–In with scalable manufacturing methods, robust interfaces with off-the-shelf electronic components and electrical/mechanical cyclic stability enable direct conversion of established circuit board assemblies to soft and stretchable forms. Conductors made of a mixture of liquid and solid domains of Ga–In alloy can be stretched over 1,000%, keeping almost constant conductivity, and used to connect commercial electronic components and realize stretchable multilayer printed circuit boards.