Fabrication of Stretchable Circuits on Polydimethylsiloxane (PDMS) Pre-Stretched Substrates by Inkjet Printing Silver Nanoparticles

Several research methodologies have recently been developed to allow for the patterning of conductive lines on elastomeric rubber substrates. Specifically, various conductive materials, substrates, and fabrication techniques were investigated to develop stretchable circuits. One promising technique recommends the application of axial strain on an elastomer substrate prior to patterning conductive lines on it. When the substrate is released, conductive lines buckle to form waves, making the circuit stretchable. However, the majority of applications of stretchable circuits require fitting them to two-dimensional surfaces, such as the human body. Hence, in this paper we propose the concept of radial pre-stretching of the substrates to enhance the stretchability of the fabricated circuits. In particular, straight silver conductive lines were deposited on a polydimethylsiloxane (PDMS) surface using inkjet printing technology, and subsequently tested under both axial and radial loads. Radial pre-stretching was compared to axial pre-stretching, resulting in an improved performance under radial loads. The optimal performance was achieved by pre-stretching the PDMS substrate with a radial strain of 27%. This resulted in stretchable circuits which could sustain radial loads with an average breakdown strain of approximately 19%. Additionally, horseshoe patterns were printed on radially pre-stretched PDMS substrates and their performance was compared to that of their straight line counterparts. Though these patterns are generally favorable for the fabrication of stretchable circuits, the optimal horseshoe pattern examined in this study could only sustain up to 16% radial strain on average when radially pre-stretched by 27%.