Effect of firing temperature on the interface between 3Y-TZP zirconia and porcelain

PURPOSE: The purpose of this study is to clarify the porcelain firing temperature conditions that give strongest bonding strength of porcelain to zirconia to manufacture all-ceramic fixed dental prostheses (FDPs) with excellent long-term stability. METHODS: Opaque porcelain samples (8.0 × 3.0 × 1.2 mm) were placed in the center of zirconia plates (25.0 × 3.0 × 0.5 mm) and fired at temperatures of 950°C, 1,050°C, 1,100°C, and 1,150°C. Schwickerath crack initiation tests, elemental analyses, and morphological changes of the samples were compared. RESULTS: at the interface between the zirconia and porcelain were observed in the 950°C, 1,050°C, and 1,100°C groups. No silicon was found in the 1,150°C group by elemental analysis, and the zirconia plate where the porcelain sample was placed had irregular shape changes. CONCLUSION: It is suggested that silicon is also involved in chemical bonds due to firing at high temperatures.