Enhanced mechanical and thermal properties of rigid polyurethane foam composites containing graphene nanosheets and carbon nanotubes

Abstract The comparative study of rigid polyurethane foam (RPUF) nanocomposites based on graphene nanosheets (GNSs) and carbon nanotubes (CNTs) has been reported. A GNS content of 0.3 wt% in polyol turns to be optimal for its foamability with the isocyanate component, as verified by rheology measurements. Scanning electron microscopy and transmission electron microscopy observations reveal a homogeneous dispersion of GNSs and CNTs in the RPUF nanocomposites. Only 0.3 wt% loading of GNSs and CNTs led to 36% and 25% improvement respectively in the compressive modulus of the RPUF nanocomposites. Meanwhile, 16 °C and 14 °C improvements in the glass transition temperature confirm the important role of both the nanofillers in the heat resistance of RPUF nanocomposites. These results additionally indicate that GNSs work more effectively than CNTs in mechanical property and heat resistance enhancement of the RPUF nanocomposites. The superiority of GNSs over CNTs can be attributed to their wrinkled surface structure, unique two‐dimensional geometrical morphology and higher specific surface area, which results in stronger interaction and restriction of segmental motion at the interface between the GNSs and the RPUF matrix. In addition, changes in the thermal conductivity of the nanocomposites are negligible, indicating that incorporation of GNSs and CNTs will not hinder the application of RPUF nanocomposites as thermal insulators. On the contrary, the enhancement in mechanical properties and heat resistance will undoubtedly expand the application range of polyurethane foam materials. Copyright © 2012 Society of Chemical Industry