Amino-POSS Grafted Polyimide-Based Self-Stratifying Composite Coatings for Simultaneously Improved Mechanical and Tribological Properties

The development of emerging high-tech technologies comes with a growing demand for composite materials with outstanding mechanical properties and wear resistance. Herein, we fabricated organic-inorganic self-stratifying gradient coatings based on silicon density by chemically bonding octa- and mono-amino polyhedral oligomeric silsesquioxane (POSS) onto the polyimide (PI) resin. The microstructure and chemical characteristics of POSS-PI-based composite coatings were investigated. The enhancements to the mechanical properties and wear resistance of the PI-based composites due to the gradient structure were also investigated. As expected, the addition of POSS significantly increased the composites' thermal stability and mechanical properties. In particular, the tensile strength and nano-indentation hardness of the 4 wt.% POSS-PI composites were enhanced by 28.6% and 68.4%, respectively. Furthermore, compared with that of pure PI, the wear rate of the POSS-PI self-stratifying coatings decreased by 78.9%, which was due to the enhanced cross-linking density and gradient structure that resulted from the self-stratifying of POSS.