Beam shaping as an enabler for new applications

For many years, laser beam shaping has enabled users to achieve optimized process results as well as manage challenging applications. The latest advancements in industrial lasers and processing optics have taken this a step further as users are able to adapt the beam shape to meet specific application requirements in a very flexible way. TRUMPF has developed a wide range of experience in creating beam profiles at the work piece for optimized material processing. This technology is based on the physical model of wave optics and can be used with ultra short pulse lasers as well as multi-kW cw lasers. Basically, the beam shape can be adapted in all three dimensions in space, which allows maximum flexibility. Besides adaption of intensity profile, even multi-spot geometries can be produced. This approach is very cost efficient, because a standard laser source and (in the case of cw lasers) a standard fiber can be used without any special modifications. Based on this innovative beam shaping technology, TRUMPF has developed new and optimized processes. Two of the most recent application developments using these techniques are cutting glass and synthetic sapphire with ultra-short pulse lasers and enhanced brazing of hot dip zinc coated steel for automotive applications. Both developments lead to more efficient and flexible production processes, enabled by laser technology and open the door to new opportunities. They also indicate the potential of beam shaping techniques since they can be applied to both single-mode laser sources (TOP Cleave) and multi-mode laser sources (brazing).