Towards enhanced performance of fertilizer-drawn forward osmosis process coupled with sludge thickening using a thin-film nanocomposite membrane interlayered with Mxene scaffolded alginate hydrogel

Forward osmosis (FO) offers the potential for sustainable wastewater reuse and enhance water resource sustainability and resiliency. However, low performance of FO membranes due to the high structural parameter and poor fouling resistance limits their widespread implementation. Structural parameter minimization of substrates and modulation of the surface structures of polyamide nanofilms are crucial to achieve enhanced FO performance. Herein, a novel thin-film nanocomposite (TFN) FO membrane supported with Mxene scaffolded alginate hydrogel interlayer is fabricated. It is found that the incorporation of the hydrophilic and high surface energy alginate hydrogel@Mxene interlayer sandwiched between polyamide nanofilms and microporous substrate minimizes the structural parameter by creating abundant tortuous paths leading to minimized internal concentration polarization. Meanwhile, the nanoconfinement effect induced by the interlayer enabled the formation of lumpy network of bubble wrap-like textured polyamide structures on the membranes. Subsequently, the resulting membranes exhibited enhanced water flux of up to 45.6 LMH in PRO mode using 1.0 M NaCl as the draw solution, while the lower surface roughness bestowed the membranes with the minimal fouling propensity which resulted in more than 80% of the water recovery. Additionally, the integration of the fertilizer-drawn forward osmosis process with sludge thickening successfully enabled the dilution of a 2 M KCl fertilizer solution by 2.4 times after 12 h operation, while simultaneously concentrating the sludge from the MLSS of 2000 mg L−1 to 5183 mg L−1. This work provides important insightful concepts to inspire the development of advanced TFN-FO membranes with good overall performance suitable for sustainable water reuse using osmotically driven membrane processes.