Corrosion of aluminium current collector in lithium-ion batteries: A review

Calendar and cycle ageing affects the performance of the lithium-ion batteries from the moment they are manufactured. An important process that occurs as a part of the ageing is corrosion of the current collectors, especially prominent in the case of the aluminium substrate for the positive electrode. Generally, aluminium resists corrosion due to the formation of a non-permeable film of native aluminium oxide. Nevertheless, at certain electrochemical conditions corrosion affects the interface of the current collector. As a consequence of corrosion, the cathode materials lose electrical and mechanical contact with the current collector, leading to capacity and power fading. Therefore, a deeper understanding of this process and effective corrosion inhibition are necessary to prevent the deterioration of the battery performance. This review provides an updated critical overview of the mechanisms of aluminium corrosion, methodologies for analysing this phenomenon, and approaches for its effective mitigation. As the influence of multiple factors on the corrosion process has a central impact, the review discusses how they specifically affect the undergoing processes. Therefore, appropriate examples of important factors like electrolyte composition, thermal conditions and electrochemical parameters are presented to explain the specific mechanism of aluminium corrosion. Since corrosion inhibition is an important technological issue with a tremendous economic impact the review summarises how to achieve this by adjusting the electrochemical system and enhancing the knowledge on the safe operation of the positive electrode.