A unified constitutive model and microstructure evolution of a solution treated 7075 aluminum alloys under warm forming condition

The warm flow characteristics and microstructural evolution features in a solution-treated 7075 aluminum alloy are revealed. An elastic-visco-plastic constitutive model is developed to capture the flow stress behavior of 7075 aluminum alloy under warm deformation. The variations of microstructure features, including grain and subgrain size, are also analyzed under warm deformation, and are further incorporated in the proposed unified constitutive model. The results indicate that the dynamic recovery (DRV), related to dislocation annihilation and formation/growth of sub-grains, is the domain softening mechanism. The DRV behavior is enhanced at higher temperatures or lower strain rates. Warm external temperature field assists the plastic deformation by means of activating and accelerating the dynamic softening, while the reduced strain rate also gives sufficient time for the softening. Through experimental validation, the proposed constitutive model successfully captures the grain/subgrain features and flow behavior of the studied 7075 aluminum alloy during warm deformation. The predicted result is in a great agreement with the experimental stress-strain data, demonstrating the excellent predictive performance of the model. Moreover, the proposed model also successfully predicts the average grain/subgrain size.