Kinetic Study of Manganese Oxidative Precipitation Reaction by Using SO2/Air Gas Mixture

Removing manganese from zinc electrolytes is necessary to pave the way for replacing lead-based anodes with mixed metal oxide (MMO) anodes. MMO anodes offer significantly lower overpotential towards oxygen evolution reactions, thus are attractive from an energy consumption viewpoint. Previous studies had shown that, thanks to the catalytic effect of cobalt, manganese can be removed successfully from the zinc purification solution through the oxidative precipitation method using a simulated roasting off-gas plant. This study focuses on understanding the primary mechanism behind manganese oxidation precipitation and investigating the influence of various operating parameters such as temperature, dissolved oxygen (DO), and solution potential on the reaction kinetics. The results revealed that the kinetics of the reaction was highly dependent on the temperature and catalyst activity rather than on the reactant concentration. Additives, with radical scavenging effects, were added to identify the radicals responsible for the oxidation of Mn. The manganese oxidation reaction was dramatically suppressed when methanol was added. However, in the presence of tert-butyl alcohol (TBA), a sensible reduction in manganese removal was not observed, suggesting sulfate radical as the predominant species for oxidizing manganese. The physical and chemical characteristics of the sediments were also presented.