Residual stress, fatigue behavior, and mechanical properties of equal-channel angular pressed commercial pure titanium

Residual stresses, fatigue behavior, and mechanical properties of equal channel angular pressing (ECAP) commercial pure titanium (CP–Ti) are investigated in this study. Residual stresses can significantly affect the performance and reliability of CP-Ti components under cyclic loading conditions. The study focuses on understanding the relationship between ECAP processing, residual stresses, and fatigue behavior in CP-Ti. The ECAP process was employed to produce CP-Ti grade 2 samples, and their fatigue behavior was characterized. The results revealed a significant increment in residual stresses, fatigue strength, microhardness, and tensile strength by ECAP processing on the CP-Ti. The measured fatigue limit of the processed CP-Ti was found to be higher than that of coarse-grained CP-Ti and approaches the fatigue limit of the Ti–6Al–4V alloy. Residual stresses resulting from non-conventional machining processes and surface treatments are known to affect the fatigue life of titanium alloys. Compressive residual stresses have been shown to inhibit the growth rate of fatigue cracks and improve fatigue life. Understanding the effect of residual stresses on the fatigue behavior and mechanical properties of ECAP-processed CP-Ti is crucial to optimizing the design and ensuring the long-term durability of CP-Ti components in engineering applications.